THE INTERNATIONAL JOURNAL FOR MANUFACTURING SCIENCE & PRODUCTION

 

Vol. 6, Nos. 1-2, 2004-2005

 

SPECIAL ISSUE: RECONFIGURABLE MANUFACTURING SYSTEMS

 

Guest Editorial:

Prof. Yoram Koren

 

T

his special issue includes 10 papers selected from the proceedings of the CIRP 2nd Inter­national Conference on Reconfigurable Manufacturing held at The University of Michigan, Ann Arbor, USA, on 20-21 August 2003. The conference attracted over 200 participants from 14 different countries. This interest stems, in part, from a study by the US National Research Council entitled “Visionary Manufacturing Challenges for 2020” that showed that Adaptive, Reconfigurable Manufacturing is a number one priority for future manufacturing systems.

                From the pool of 51 abstracts of reviewed papers that were presented at this conference, 27 were selected for in-depth review. I am pleased to present 10 papers that exemplify the state of the art in reconfiguration science. As can be seen from the papers, reconfigurable manufacturing research is flourishing in a variety of countries, and is of interest both to academia and industry.

                Broadly, reconfigurable manufacturing system science can be classified into four categories: system design, machine tools, control systems, and system operation including ramp-up. This special issue begins with four papers on reconfigurable system design, ranging from a concept for a general manufacturing system based on standardized component interfaces to optimal multi-part line design:

 ·           Progress in Reconfigurable Manufacturing Systems

 ·           Optimal Capacity Management in Reconfigurable Manufacturing Systems

 ·           Justifying Changeability: A Methodical Approach to Achieving Cost Effectiveness

 ·           Concurrent Line-Balancing, Equipment Selection and Throughput Analysis for Multi-Part Optimal Line Design.

 

                Next, three papers are presented on reconfigurable machine design, examining fixture requirements in different industries, and the characterization of machine reconfigurability:

 ·           Reconfigurable Fixtures for Automotive Engine Machining and Assembly Applications

 ·           A Machine for the Production of Mass Customized Shoe Lasts

 ·           Example of Measure of the Degree of Reconfigurability of a Modular Parallel Kinematic Machine.

                Third, one paper considers reconfigurable control systems:

 ·           Framework for Prototyping Evolving Manufacturing Control Architectures.

                Finally, this special issue ends with two papers that examine operational issues related to reconfigurable manufacturing systems:

 ·           Practical Number of Paths in Reconfigurable Manufacturing Systems with Crossover

 ·           An Integrated Process Planning and Production Scheduling Framework for Mass Customization.

 

                I would like to thank the authors and reviewers for their time and effort in producing and evaluating these papers. The insightful reviews and valuable comments show the vitality of this small but growing research community. I would like to thank Theodor Freiheit for his invaluable assistance in organizing the review process, and Kathleen Crothers for her logicistical support. I would also like to thank Editor-in-Chief Professor Moshe Shpitalni for his suggestions and support in bringing this special issue to fruition.

 

Yoram Koren

Paul G. Goebel Professor of Engineering, The University of Michigan

Director, NSF Engineering Research Center for Reconfigurable Manufacturing

 

Professor Yoram Koren earned his B.Sc. and M.Sc. in Electrical Engineering and a Ph.D. in Mechanical Engineering from the Technion, Israel Institute of Technology. His pioneering research on real-time interpolation and control methodologies paved the way for the creation of machine tool control as a research field and an educational discipline. Professor Koren has published over 240 refereed papers and three books in the automated manufacturing field. His books have been internationally translated, have won prestigious awards, and are used as textbooks at universities around the world. He holds 11 U.S. patents in RMS disciplines, robotics, and machine control. In 1991, he chaired an NSF-sponsored national workshop on “Fundamental Research in Manufacturing for National Competitiveness” that laid the groundwork for the NSF Engineering Research Center for Reconfigurable Manufacturing Systems. He is a member of the US National Academy of Engineering, and is a Fellow of both ASME and SME. He has received several national awards including the “Ennor Manufacturing Technology Award,” the top manufacturing award of ASME. He is also a Senior Member of IEEE, and holds the rank of Active Member of CIRP (International Institute for Research in Production Engineering.

 

 

Table of Contents

 

 

Progress in Reconfigurable Manufacturing Systems

U. Heisel , M. Meitzner......... 1

 

Practical Number of Paths in Reconfigurable Manufacturing Systems With Crossovers

M. Shpitalni, V. Remennik............ 9

 

A Machine for the Production of Mass Customized Shoe Lasts

B. Denkena, S. Scherger............ 21

 

Justifying Changeability. A Methodical Approach to Achieving Cost Effectiveness

H.P. Wiendahl, C.L. Heger............ 33

 

Framework for Prototyping Evolving Manufacturing Control Architectures

Z.J. Pasek, S. Marker, B. Tewari........... 41

 

A Procedure to Assess the Degree of Reconfigurability of One Machine and its Application to a Modular PKM Machine

Alessandro Urbani, Simone Negri, Claudio Roberto Boer............ 49

 

Reconfigurable Fixtures for Automotive Engine Machining and Assembly Applications

Chi-Hung Shen, Yhu-Tin Lin, John S. Agapiou, Pulak Bandyopadhyay......... 61

 

Concurrent Line-Balancing, Equipment Selection and Throughput Analysis for Multi-Part Optimal Line Design

Li Tang, Derek M. Yip-Hoi, Wencai Wang, Yoram Koren........... 71

 

Stochastic Optimal Capacity Management in Reconfigurable Manufacturing Systems

Farshid Maghami Asl, A. Galip Ulsoy (2)............ 83

 

An Integrated Process Planning and Production Scheduling Framework for Mass Customization

Y.J. Chen, M. Zhang, M.M. Tseng........... 89

 

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ISSN 0793-6648/6:1-2

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